Engineering guide

How We Size a UV or Ozone Water Treatment System

Equipment capacity is the result of the treatment duty—not the starting point. Puritor begins with the water, flow, target and operating conditions, then selects UV, ozone or an integrated treatment train.

Send Water Parameters

Minimum project basisFour inputs before equipment selection
01 / WaterSource and analysis
02 / FlowNormal, peak and daily
03 / ObjectiveTarget and required result
04 / SitePressure, utilities and controls

Sizing inputs by technology

Different processes require different design information

The fields below define the first engineering review. Missing information does not stop the discussion; it identifies what should be tested or confirmed next.

01

UV Disinfection

UV systems are selected around delivered UV dose at the design flow and the actual transmission characteristics of the water.

  • Normal and peak flow rate
  • UV transmittance (UVT) or water clarity
  • Required UV dose or microbial target
  • Suspended solids, iron, hardness and fouling risk
  • Pressure, chamber orientation and connection size
  • Monitoring, cleaning and control requirements
02

Ozone Treatment

Ozone output alone is not a design basis. Dose, mass transfer, contact time and ozone demand determine the useful treatment capacity.

  • Flow and operating schedule
  • Water analysis and ozone demand
  • Oxidation or disinfection objective
  • Target applied dose and residual, if known
  • Feed gas, ozone concentration and cooling
  • Injection, contact and off-gas arrangement
03

Integrated Treatment

Combined trains separate the oxidation duty from final polishing or disinfection and coordinate the interfaces between each process.

  • Upstream filtration or pretreatment
  • Contaminants and target results by stage
  • Ozone contact and downstream removal
  • Activated carbon or other polishing steps
  • Final UV disinfection requirement
  • Instrumentation, interlocks and control philosophy

Process selection

The water problem determines the treatment route

These are typical starting points, not automatic prescriptions. Final selection depends on water analysis, performance targets and operating constraints.

01

Clear water + microbial target

Good UV transmission, controlled solids and a requirement for final microbial inactivation.

Typical starting point: UV

02

Color, odor or oxidizable compounds

The process needs oxidation, contact time and managed gas-to-water transfer before final polishing or discharge.

Typical starting point: Ozone

03

Multiple contaminants + final disinfection

Oxidation and downstream removal are followed by a separate disinfection barrier.

Typical starting point: Integrated train

Reference process logic

A treatment train, not a collection of unrelated machines

One common integrated concept is shown below. Each step is included only when the water analysis and treatment objective justify it.

Step 01Filtration / Pretreatment
Step 02Ozone Generation & Injection
Step 03Contact & Oxidation
Step 04Carbon / Polishing
Step 05Final UV Disinfection

Alternative trains may omit, reorder or add stages. Hydraulic conditions, by-products, residual management and the final water use must be reviewed before configuration.

Supporting equipment

Components are selected with the core process

Supporting equipment is specified to make the treatment system operable, measurable and safe. It does not replace the core process selection.

Gas preparation

Oxygen Supply & Flow Control

Oxygen concentrators, PSA units, flow measurement and regulation for the required ozone concentration.

Mass transfer

Injection & Contact

Venturi injection, static mixing and contact arrangements matched to pressure, flow and dose.

Water monitoring

Dissolved Ozone & ORP

Water-side monitoring for residual verification, process control and commissioning.

Off-gas

Ozone Destruction

Managed off-gas collection and destruction where the contact system and site conditions require it.

What to send

A useful first project brief

Send what is already available. Puritor can identify the missing design inputs before recommending equipment.

Water source
Normal and peak flow
Water analysis
Treatment objective
Target result
Current process
Site utilities
Required controls

What Puritor returns

Engineering output for the next decision

Recommended treatment routeUV, ozone or an integrated process with the reason for selection.
Missing inputs and assumptionsItems that must be tested, confirmed or agreed before final sizing.
Preliminary equipment configurationCore equipment, supporting components, materials, controls and process interfaces.
Commercial next stepRequired drawings or data, quotation basis and expected production scope.

Start with the water—not a generator capacity

Send the flow, water source, available analysis and treatment objective. We will identify the appropriate process and the next engineering step.

Send Water Parameters